Tugger Systems: The New Forklift Alternative

Posted on June 12, 2023August 28, 2023 by accconuttingmain

Tugger systems offer easier operation, improved maneuverability, better ergonomics, and integration with automation and fleet management systems.

Forklifts are a common sight in warehouses, manufacturing plants, and distribution centers, where they are used to move heavy loads and materials over short distances. But forklifts have some limitations and drawbacks that make them less than ideal for certain applications. Let’s explore some of the challenges of using forklifts in warehouses and dive into a better alternative that can improve productivity, efficiency, and safety.

Understanding Tugger Systems

Tugger systems, also known as tug carts or material handling carts, are a type of alternative material handling equipment used in warehouses and distribution centers. They are used to move heavy loads, like pallets or totes, around the facility floor. Tugger systems consist of a cart that is towed by a manual or electric tug, making them ideal for narrow aisles and tight spaces.

Tugger Systems vs. Forklifts

Compared to traditional forklifts, tugger systems offer several advantages. Forklifts require a trained operator, while tugger systems can be operated by an employee with significantly less training. Tugger systems are also more maneuverable and can easily navigate crowded warehouses. Tugger systems are also generally safer and more ergonomic, reducing the risk of workplace accidents and injuries.

Ergonomics

Tugger systems are designed to provide better ergonomics and safety in the workplace. Unlike forklifts, which require the operator to sit or stand in one position for extended periods, many tugger systems allow the operator to walk alongside the unit. This reduces the risk of operator fatigue and repetitive motion injuries. Tugger systems often have a lower center of gravity and better stability, which reduces the risk of tipping and other accidents.

Cost-effectiveness

These systems can be a cost-effective alternative to forklifts in many applications. Tugger systems typically have a lower initial cost than forklifts and require less maintenance. They also have a lower operating cost, as they’re often powered by batteries with charger systems that make recharging quick, easy, and convenient. Tugger systems can also be more efficient than forklift trucks in terms of energy usage and are designed to move heavy loads in fewer trips than if you moved the same loads with traditional forklifts.

Increased Efficiency and Productivity

Tugger systems are designed to handle heavy loads and move them quickly and efficiently. They can also be designed to tow multiple carts at once, which reduces the need for multiple trips. This can save time and reduce the risk of forklift accidents.

Maneuverability

Tuggers are highly maneuverable and can navigate through narrow aisles with ease. This makes them ideal for use in warehouses and other environments where space is limited. Unlike forklifts, which require a larger turning radius, tugger systems easily maneuver around obstacles and other equipment. (insert turning radius graphic from pdf)

Automation and Real-time Fleet Management

Tugger systems can be integrated with automation and real-time fleet management systems to improve efficiency and reduce downtime. They can be equipped with sensors and other technology that allows them to communicate with other equipment and provide real-time data on their location, status, and performance. This information can be used to optimize workflows and reduce the risk of downtime due to maintenance issues or other problems.

Tugger Systems Can Improve Workflow in Warehouses

Material Handling with Tugger Systems

These systems offer efficient ways to improve material handling in warehouses. Unlike traditional forklifts, tugger systems can transport a variety of loads, including pallets, machinery, inventory, and more, by towing them behind the vehicle. This eliminates the need for manual lifting and reduces the risk of injury for workers. Tugger systems can be equipped with features like adjustable tow bars and quick-release mechanisms to make the material handling process more efficient.

Pallet Stacking with Tugger Systems

Tugger systems have versatile functionality. For example, they can be set up as pallet stackers. With their maneuverability and narrow aisle capability, tugger systems can navigate through tight spaces find, pick up, and stack pallets quickly and easily. The actual stacking is done with customized carts that not only transport pallets but also vertically stack them. Tugger systems can offer better stability and control when stacking pallets compared to forklifts, reducing the risk of accidents and damage to the pallets.

Electric Tugs Provide Increased Safety Measures

Tuggers come in different types, including electric tugs that can handle heavy loads. Electric tugs are an excellent alternative to forklifts for moving heavy loads, as they provide greater operator visibility, reduced maneuvering risks, a lower center of gravity, and better traffic management, leading to a lowered risk of accidents in the warehouse.

Integration with Other Material Handling Equipment

You can easily integrate tuggers with other material handling equipment, like conveyor systems, to improve workflow in warehouses. By automating the material handling process, tugger systems can reduce the amount of time and labor required to move products, resulting in increased productivity and efficiency.

OSHA Regulations and Compliance

Tugger train systems can be designed and operated in a manner that complies with relevant Occupational Safety and Health Administration (OSHA) regulations. While specific compliance requirements may vary based on the jurisdiction and industry, here are some general considerations for ensuring compliance with OSHA regulations when using tugger train systems:

Operator training

OSHA requires employers to provide training to employees operating powered industrial trucks, which includes tugger vehicles used in tugger train systems. Training should cover topics such as safe operation, load handling, maneuvering, and awareness of potential hazards. Employers should ensure that operators receive comprehensive training and are certified or licensed to operate tugger vehicles. Tugger systems require less operator training than forklifts, reducing the time and cost associated with training and certification for forklift operators.

Equipment maintenance

Regular maintenance and inspection of tugger vehicles and trailers are crucial for compliance with OSHA regulations. Employers should establish a preventive maintenance program that includes routine inspections, repairs, and documentation of maintenance activities. Any identified safety issues or malfunctions should be addressed promptly to ensure the safe operation of the equipment.

Load handling and securing

OSHA regulations require employers to ensure that loads are properly secured and stable during transportation. This applies to both the tugger vehicle and the trailers in a tugger train system. Adequate load-securing methods, such as using appropriate restraints or tie-downs, should be employed to prevent load shifts, spills, or falling objects that could pose a safety hazard.

Traffic management

Employers should develop and implement traffic management plans to prevent collisions and ensure the safe movement of tugger train systems in the workplace. This may involve establishing designated travel paths, signage, and barriers to separate pedestrian and vehicle traffic. Adequate training and communication should be provided to employees regarding traffic rules and right-of-way procedures.

Personal protective equipment (PPE)

OSHA requires employers to assess workplace hazards and provide appropriate personal protective equipment (PPE) to employees. In the context of tugger train systems, PPE such as high-visibility vests, safety shoes, and head protection may be necessary depending on the specific work environment and potential risks involved.

Learn more

It’s important to note that OSHA regulations may encompass a broader set of requirements depending on the specific circumstances and industry. Employers should consult the relevant OSHA standards and regulations applicable to their operations, and work towards implementing appropriate safety measures to ensure compliance and protect the well-being of employees. To learn more, reach out to a Compliance Assistance Specialist in your area

Take the Next Step in Optimizing Your Wearhouse

Tugger systems are a game-changer in the world of material handling and offer numerous advantages over traditional forklifts. By integrating tugger systems into your warehouse workflow, you can significantly improve safety, efficiency, and productivity while reducing costs.

If you’re still relying on forklifts as your lift trucks for material handling, it’s time to take a look at the best alternatives on the market today. Contact us to learn how we can help you find the best tugger system solution for your warehouse needs and take your workflow to the next level!

Reduce Injury Risk Associated with Heavy Lifting

Posted on June 12, 2023August 28, 2023 by accconuttingmain

Proper lifting techniques, the NIOSH Lifting Equation, and reliance on automation can reducing the risk of injuries from heavy lifting in material handling.

In the world of material handling, safety isn’t just a priority; it’s a necessity. An efficient material handling process heavily relies on the proper safety measures to ensure not just the smooth operation of workflow, but also the well-being of the employees. For industries engaged in material handling, from logistics to warehousing and manufacturing, prioritizing safety means prioritizing productivity and continuity of operations.

Indeed, the direct implications of safety in this sector are twofold. Most importantly, it protects the workforce from potential injuries or health hazards associated with heavy lifting and other strenuous activities. It also reduces the likelihood of equipment damage and product loss due to mishandling, which can, in turn, lead to costly downtime, delayed deliveries, and the undermining of customer trust. Thus, prioritizing safety is also a smart financial decision that can significantly boost a company’s bottom line.

So what is considered heavy lifting at work? Well, the answer is that what is considered “too heavy” depends on a wide variety of factors and differs from person to person. But keep reading to learn more about how to protect yourself when performing lifts and how to determine if a load may be better moved with a partner or material handling equipment.

Understanding the Risks Associated with Heavy Lifting

The risks associated with heavy lifting in warehouses and material handling settings are considerable and varied. Without the correct safety measures and equipment in place, employees are exposed to several potential hazards that can lead to both acute and chronic injuries.

One of the most common risks is musculoskeletal disorders (MSDs), like back injuries and sprains, often caused by manual lifting, lowering, pushing, pulling, or carrying heavy loads. These injuries not only affect the health and welfare of employees but also lead to absenteeism, lower productivity, and increased compensation claims.

Another risk factor is the potential for accidents, like being struck by or caught between objects, which can be caused by the improper handling of heavy loads. These accidents can lead to severe, sometimes fatal injuries.

There are also long-term health risks associated with repetitive heavy lifting including the development of conditions like hernias, chronic back pain, and even cardiovascular issues.

Understanding these risks is the first step in mitigating them. By creating a culture of safety, implementing correct lifting techniques, and utilizing suitable material handling equipment, businesses can substantially reduce these risks, protect their employees, and maintain efficient operations.

Proper Lifting Techniques for Manual Material Handling

Even with the best material handling equipment, there will be instances where manual lifting is necessary. Understanding proper body mechanics and lifting techniques is crucial to prevent injury. Here are some general guidelines:

Maintain a Wide Base of Support: Stand with your feet shoulder-width apart, with one foot slightly ahead of the other for balance.

Squat Down: Bend at the knees, not the waist, keeping your back straight.

Secure the Load: Ensure a firm grip on the object before attempting to lift it.

Lift Slowly and Steadily: Using your leg muscles, stand up straight. Avoid jerking or twisting movements.

Keep the Load Close to Your Body: This reduces strain on your back.

Lead with Your Hips, Not Your Shoulders: When changing direction, turn by moving your feet, not by twisting your torso.

Safe Lifting Guidelines and OSHA Standards

When it comes to lifting, there’s one golden rule: If it’s too heavy, don’t try to be a superhero—get help or use the right equipment. But how do you know what’s too heavy? Well, that’s where things get a bit tricky.

Officially, OSHA (Occupational Safety and Health Administration) doesn’t provide a specific maximum lifting weight limit that applies to all situations. Instead, they recommend using the NIOSH (National Institute for Occupational Safety and Health) Lifting Equation, which considers factors like the weight of the object, the position of the lifter, the height of the lift, and the duration of the task. Keep reading to learn more about how this equation works.

As a general guideline, the UK’s Health and Safety Executive suggests that men should not lift items weighing more than 55 lbs (25 kg) at waist height, and women should not lift items weighing more than 35 lbs (16 kg). If the lifting operation involves awkward postures or movements, like reaching above shoulder height, the recommended weight limit decreases significantly.

Of course, these are just guidelines. Every person is different, and what might be a comfortable weight for one person could be a strain for another. The key is to listen to your body and never push beyond your comfort zone.

For more detailed information on safe lifting practices, you can check out the Manual Handling section of OSHA’s website, which provides lots of resources on how to lift safely and prevent lifting injuries.What is the NIOSH Lifting Equation?

The NIOSH Lifting Equation is a tool developed by the National Institute for Occupational Safety and Health (NIOSH) to aid employers and occupational health and safety professionals in performing a risk assessment of manual lifting tasks. This equation helps in designing safer manual lifting jobs by considering multiple factors that contribute to the risk of injury.

The Revised NIOSH Lifting Equation is the most recent version and is defined as:

RWL = LC × HM × VM × DM × AM × FM × CM

Where:

RWL (Recommended Weight Limit) is the weight of the load that nearly all healthy workers could perform over a substantial period of time (e.g., up to 8 hours) without an increased risk of developing lifting-related low back pain.
LC (Load Constant) is a factor representing the maximum recommended load weight (51 lbs or 23 kg under ideal conditions).
HM (Horizontal Multiplier) accounts for how far the load is held from the body.
VM (Vertical Multiplier) accounts for the vertical location of the hands at the start of the lift relative to the floor.
DM (Distance Multiplier) accounts for the vertical distance over which the load is lifted.
AM (Asymmetric Multiplier) accounts for twisting or turning during lifting.
FM (Frequency Multiplier) accounts for the lifting frequency and duration of the lifting task.
CM (Coupling Multiplier) accounts for the quality of the hand-to-object coupling (i.e., how well the hands can grasp the object being lifted).

By evaluating these factors, the NIOSH Lifting Equation provides a maximum safe weight limit for specific lifting tasks. If the actual weight of the load exceeds the RWL, the lift is considered to present a higher risk of injury.

Please note that using the NIOSH Lifting Equation involves a detailed assessment process. For full instructions and interpretations, you should refer to official NIOSH documentation or work with a trained occupational health professional.

The Role of Assistive Equipment and Automation in Keeping Our Backs Happy and Healthy

Nowadays, automation is the name of the game, especially in the material handling world.

Automation takes the heavy lifting—literally—out of our hands. When machines and hand trucks do the heavy lifting, our workers are far less likely to strain a muscle, sprain a wrist, or suffer from lower back injuries that can come from moving heavy items around all day. So, we’re not just saving time, we’re saving ourselves from some pretty nasty aches and pains too.

And here’s the cherry on top: with machines doing the physical work, your employees can focus on tasks that need human touch, like quality control or customer service.

Material Handling Equipment Improves Efficiency and Reduces Injury Risks

Material handling equipment plays an integral role in improving efficiency and reducing the risk of injury within material handling settings. These tools help streamline operations by enabling quicker movement of goods, reducing manual labor, and minimizing the risk of accidents or injuries caused by human error.

By using material handling equipment, workers can move heavier loads than they could manually, and over larger distances, saving both time and physical effort. In doing so, these tools not only boost productivity but also minimize the risk of injuries associated with lifting and transporting heavy objects, a primary concern in warehouse settings.

And there you have it! By prioritizing lifting safety and making use of material handling equipment and automation, you’re well on your way to a safer, more efficient warehouse.

Improve Your Material Handling Management with Tugger Carts

Posted on June 12, 2023January 25, 2024 by accconuttingmain

Since the e-commerce boom, tugger carts are a key solution for improving warehousing workflow, reducing operational costs, and optimizing space utilization.

Warehousing, as an integral part of the supply chain, has undergone a significant evolution, especially with the e-commerce boom in recent years. With the constant flow of raw materials, goods, and pallets, an efficient and flexible material handling system has never been more critical. Even with an effective system, it takes skilled management to ensure a continuous, streamlined movement of materials, accurate order fulfillment, optimal utilization of available space, and controlled operational costs.

A well manged, effective material handling system can profoundly impact a warehouse’s or distribution center’s efficiency, transforming it from a mere storage space into a dynamic, productive environment. It plays a pivotal role in reducing handling costs, minimizing unnecessary movements, and improving warehouse operations.

A key component of that system are hardy carts that allow for the effective, uniform, and secure transportation of goods across the breadth of the supply chain, bolstering your warehouse management capabilities.

Many managers have looked to tugger systems to reduce manual handling and eliminate unnecessary movements. Tuggers and tugger carts can introduce an element of streamlined efficiency into your operations. This translates into improved time management, leading to heightened productivity levels across the board. With the adaptability provided by these carts, they offer the means to cultivate an agile and responsive warehouse environment, facilitating superior warehouse management and driving operational excellence.

Exploring Challenges in Material Handling

Material handling processes in a warehouse environment face several challenges that can affect their efficiency and cost-effectiveness.

High handling costs are a primary concern for warehouse operators. These costs can be influenced by various factors, like the need for specialized equipment or trained personnel, which escalate with inefficient handling methods. Manual handling can also lead to increased operational costs, driven by labor-intensive warehouse management practices that require more time and effort.

Space utilization is another critical issue, especially considering the premium on warehouse real estate. Poor space utilization results from inefficient material handling systems that do not optimally store and move goods. This leads to wasted storage space and higher warehousing costs.

Unnecessary movements, often resulting from poor layout and control of materials, also contribute to inefficiency in the material handling process. These inefficient movements can lead to increased labor and energy costs, slower order fulfillment, and even potential damage to goods.

The Importance of Material Handling Systems Management

These problems have far-reaching impacts on working conditions, warehouse operations, and the lifecycle of goods. In terms of working conditions, manual handling methods can lead to a higher risk of injuries due to poor ergonomics, leading to reduced worker productivity and morale. And inefficiencies in warehouse operations can disrupt the entire supply chain, causing delays and dissatisfaction for end customers.

The advent of e-commerce has significantly altered consumer expectations and, consequently, increased pressure on warehouses. Customers now expect fast, accurate order fulfillment, requiring warehouses to handle a higher volume of goods and bulk materials more quickly than ever before.

This demand has amplified the need for efficient material handling. Without the right systems and equipment, warehouses may struggle to meet these heightened demands, leading to potential bottlenecks in the supply chain and negative impacts on the lifecycle and material flow. It is paramount for warehouses to adopt innovative, efficient material handling solutions, like tugger carts and other automated equipment, to stay competitive in the fast-paced e-commerce landscape.

The Role of Tugger Carts in Warehouse Management

Tugger carts have emerged as an excellent solution to many of the challenges in material handling system management. These carts, equipped with powered or non-powered tuggers, provide a more efficient and safe method of transporting materials within a warehouse or distribution center.

Tugger carts seamlessly integrate with different types of material handling equipment, complementing forklifts, lift trucks, automated guided vehicles (AGVs), pickers, and conveyor systems.

Streamline Personnel Management with Tugger Carts

Tugger carts are vital tools for managers in their continued fight to mitigate prevalent staffing challenges. Tugger’s user-friendly design eases operation, reducing the need for extensive training and expediting personnel onboarding.

These carts also significantly improve workplace safety by minimizing manual material handling, which in turn reduces injury-related absences. The diminished physical strain from using tugger carts leads to less fatigue and burnout, ensuring a more energized and productive workforce.

Simplify Equipment Management with Tugger Carts

The beauty of tugger carts is their versatility. They can handle a wide array of materials, meaning you don’t need a bunch of different pieces of equipment taking up space in your warehouse. Less equipment equals less clutter.

And as far as durability, these tugger carts are real workhorses — they’re built to last and require minimal upkeep. So, you’ll be spending less time worrying about equipment breakdowns and costly repairs. Plus, they’re easy to use, which means less risk of misuse and more lifespan out of every cart.

Unleash Innovation in Warehouse Management with Tugger Carts

These carts aren’t just about the movement of goods from point A to point B. With the right approach, they can help you rethink your warehouse processes and boost your efficiency to new heights.

Tugger carts are the unsung heroes of flexible and nimble processes in warehouse management. The magic lies in their ability to handle unit loads. This means they can transport multiple items as one entity, giving you the power to adapt and adjust your operations as needs change. Need to transport a different set of goods? Tugger carts have got you covered.

And the standardized sizes and designs of tugger carts mean they can easily fit into your existing workflow, yet they’re flexible enough to adjust to any changes you might need to make down the line. So, whether you’re dealing with changes in order volume, product type, or warehouse layout, your tugger carts can roll with the punches.

Improved space utilization with tugger carts leads to better warehouse layout and operational efficiency. Their versatility in handling diverse materials like pallets and hoppers further adds value. Here’s a closer look at how they can significantly improve your warehouse operations.

Making the Most of Your Warehouse with Nutting’s Tugger Carts

Nutting’s tugger carts are designed to adapt alongside your evolving warehouse needs, helping to avoid operational bottlenecks and enhance your management systems. Whether you’re adjusting warehouse layout or handling different materials, they’re versatile enough to meet these challenges.

Don’t miss out on this opportunity to optimize your warehouse operations. For more information on how Nutting’s tugger carts can transform your material handling process, please check out this comprehensive pdf. Learn more about the power of efficient material handling with Nutting and take a giant leap towards a more efficient and cost-effective warehouse today.

Choosing the Perfect Workbench or Packing Table

Posted on May 25, 2023May 25, 2023 by accconuttingmain

In today’s fast-paced industrial and warehousing environments, optimizing efficiency and maintaining organization is vital for businesses to thrive. One crucial element in achieving these goals is using appropriate workbenches and packing tables. These specialized workstations provide a dedicated space for various packaging tasks, offering functionality, durability, and improved workflow.

Importance of Workbenches and Packing Tables

Workbenches and packing tables are significant in streamlining packaging processes and ensuring smooth operations. They provide a designated space where packaging materials, tools, and equipment can be efficiently organized. By having a dedicated area for packaging tasks, businesses can minimize clutter, reduce the risk of errors, and enhance overall productivity. Workbenches and packing tables also promote ergonomics by providing comfortable working heights and reducing strain on employees, resulting in improved worker well-being and reduced chances of injuries.

Types of Workbenches and Packing Tables

Custom Industrial Workbenches

Industrial workbenches are designed for heavy-duty use in manufacturing, warehousing, and industrial environments. These workbenches are built to withstand demanding work conditions and are often constructed from custom steel for enhanced durability. The key benefits of industrial workbenches include:

Durability: Industrial workbenches are built to withstand the rigors of heavy use, ensuring long-lasting performance and reliability.
Strength and Stability: These workbenches offer robust construction and stability, providing a secure and steady workspace for various packaging tasks.
Customizability: Industrial workbenches can be customized to meet specific requirements, including size, storage options, and additional features such as drawers or shelves.
Versatility: They serve as versatile workstations for packaging, assembly, or other industrial tasks, accommodating a range of operations.

Packing Tables

Packing tables are versatile workstations with applications across various industries, including manufacturing, e-commerce, and fulfillment centers. They provide a dedicated space for packaging tasks and offer several advantages:

Efficiency: Packing tables streamline packaging processes by providing an organized workspace, enabling efficient movement and easy access to materials and tools.
Flexibility: They come in various sizes and configurations, allowing businesses to choose the most suitable option for their specific packaging requirements.
Durability: Packing tables are designed to withstand the demands of packaging operations, ensuring reliable performance in fast-paced environments.
Customization: Some packing tables offer customization options, allowing businesses to tailor the table’s features and accessories to match their unique packaging processes.

Mobile Workbenches

Mobile workbenches offer mobility flexibility, allowing for easy relocation within the workspace. These workbenches are equipped with casters or wheels, enabling users to move them effortlessly as needed. The advantages of mobile workbenches include:

Versatility: Mobile workbenches can be used in various locations within a facility, adapting to changing workflow requirements.
Efficient Space Utilization: They optimize space utilization by eliminating the need for multiple fixed workstations.
Accessibility: Mobile workbenches allow easy access to tools and materials, improving productivity and reducing downtime.

Custom Steel Workbenches

Custom steel workbenches are designed and built to meet unique requirements in industrial and manufacturing settings. These heavy-duty workbenches offer the following advantages:

Tailored Solutions: Custom steel workbenches can be designed to fit specific dimensions, layouts, and storage needs, maximizing efficiency and workflow.
Superior Strength: Steel construction ensures exceptional durability, with the ability to withstand heavy loads and the demands of industrial operations.
Longevity: Custom steel workbenches are built to last, providing reliable performance and longevity even in challenging work environments.
Enhanced Organization: These workbenches often incorporate customized storage options, such as drawers, cabinets, or tool racks, allowing for efficient organizing of tools and supplies.

Factors to Consider When Choosing a Workbench or Packing Table

When selecting a workbench or packing table, it is essential to consider specific factors to ensure it meets your requirements effectively. These factors include:

Durability and Strength: Choose a workbench or packing table made from strong materials like custom steel for long-lasting performance.
Ergonomics: Consider the workbench’s or packing table’s ergonomics, such as adjustable height options and comfortable surfaces, to boost efficiency and reduce worker fatigue.
Customization Options: Look for workbenches or packing tables that can be customized to match your specific packaging processes.
Storage and Organization: Check for storage and organization features like shelves, drawers, or bins to ensure easy access to packaging materials and tools.
Size and Dimensions: Evaluate the size and dimensions of the workbench or packing table to ensure it fits well in your workspace and provides enough room for packaging tasks.
Assembly and Maintenance: Opt for a workbench or packing table that is easy to assemble and maintain to minimize downtime and maximize productivity.

Conclusion

Industrial workbenches, warehouse workbenches, packing tables, and other specialized workstations are vital in enhancing efficiency and organization in industrial and packaging operations. By investing in the right workbench or packing table, businesses can optimize productivity, reduce errors, and create a conducive work environment. Consider the specific requirements of your operations, such as mobility, customization, and durability, when selecting the most suitable workbench or packing table.

FAQs

Q: What are the benefits of using heavy-duty workbenches?

A: Heavy-duty workbenches offer exceptional load capacity, stability, and durability, making them suitable for packaging heavy products or equipment in demanding industrial applications.

Q: Can mobile workbenches be beneficial in warehouse settings?

A: Mobile workbenches provide flexibility and easy relocation within the warehouse, enabling efficient space utilization and improved accessibility to tools and materials.

Q: What makes custom steel workbenches unique?

A: Custom steel workbenches are tailored solutions built to specific requirements, offering superior strength, longevity, and enhanced organization through customized storage options.

Q: Are industrial workstations suitable for packaging operations?

A: Yes, industrial workstations provide dedicated spaces for packaging tasks and offer optimized workflow, ergonomics, and durability, making them suitable for packaging processes in industrial settings.

Q: What factors should I consider when choosing a workbench or packing table?

A: Factors to consider include durability, ergonomics, customization options, storage, size, and ease of assembly and maintenance.

The Power of Cart Corrals: Enhancing Convenience and Order in Retail

Posted on May 25, 2023May 25, 2023 by accconuttingmain

In today’s busy retail environment, shopping carts are scattered around parking lots and sidewalks. This creates a messy and inconvenient situation for both customers and retailers. However, there is a solution – cart corrals. These designated areas offer a central spot where customers can return their shopping carts, making the shopping experience more organized and enjoyable for everyone involved.

Understanding the Importance of Cart Corrals

Cart corrals are vital in ensuring convenience and order within shopping centers. They serve as gathering points for carts, encouraging customers to return them after use. By exploring their purpose, benefits, and design considerations, we can understand their positive impact on customers and retailers.

Convenience for Shoppers

Cart corrals offer significant benefits to customers. When shopping carts are easily accessible near entrances, it encourages customers to return them promptly. This saves time and effort for customers, making their shopping trips more efficient and enjoyable.

Benefits for Retailers

Retailers also reap rewards from implementing cart corrals. Firstly, these designated areas contribute to a well-maintained storefront, attracting more customers. The streamlined shopping cart retrieval process also reduces labor costs, allowing employees to focus on more critical tasks.

Designing Effective Cart Corrals

To ensure the effectiveness of cart corrals, it’s essential to consider their design and features. Here are some key aspects to keep in mind:

Location and Placement

Strategically placing cart corrals in the parking lot near entrances and exits encourages customers to return their carts promptly. Placing them at intervals throughout the parking lot ensures easy access and reduces instances of abandoned carts.

Size and Capacity

Cart corrals should be spacious enough to accommodate many shopping carts, especially during busy periods. Preventing shopping carts from overflowing ensures neatness and accessibility.

Durability and Maintenance

Using durable materials such as steel or high-density plastics ensures that cart corrals can withstand daily wear and tear. Regular maintenance and inspection procedures keep the corrals functional and visually appealing.

User-Friendly Features

Clear signage reminding customers to return their carts and incorporating cart hooks or dividers within the corrals can enhance usability and prevent carts from getting entangled.

Streamlining Operations and Enhancing Safety

Implementing cart corrals has a positive impact on store operations and efficiency. Here’s how they make a difference:

Streamlining Shopping Cart Retrieval

Cart corrals expedite the process of retrieving shopping carts, reducing the time and effort employees require. This ensures a steady supply of shopping carts throughout the store.

Reducing Shopping Cart Loss and Theft

Cart corrals significantly decrease instances of shopping cart loss or theft. Providing a designated area for shopping cart storage encourages customers to return their shopping carts, safeguarding the retailer’s investment.

Enhancing Store Aesthetics and Safety

Removing abandoned shopping carts from the parking lot improves the overall appearance of the store’s surroundings. This creates a positive impression for customers and reduces the risk of accidents and injuries.

Sustainability and Environmental Benefits

Cart corrals promote sustainability and environmental responsibility in the following ways:

Encouraging Responsible Shopping Behavior

Providing a designated area for shopping cart returns encourages customers to develop the habit of returning their shopping carts after use. This reduces instances of shopping cart abandonment and promotes a cleaner shopping center.

Minimizing Litter and Damage

Corrals prevent shopping carts from rolling freely and causing damage to vehicles, property, and landscaping in the parking lot. This reduces litter and minimizes potential liabilities.

Implementing corrals requires compliance with local regulations and codes, regular maintenance and inspections, and staff training. By following these best practices, retailers can optimize the benefits of cart corrals.

In conclusion, shopping cart corrals enhance convenience, order, and sustainability in shopping centers. Their purpose, benefits, and design considerations make them essential to an efficient and pleasant shopping experience.

Nutting’s Custom Cart Corrals

With Nutting’s expertise and experience in custom manufacturing, they can design and create tailored cart corrals that perfectly fit the unique requirements of any retail space. Whether it’s the size, capacity, or specific features needed, Nutting Carts can deliver a solution that enhances convenience and order. Their commitment to quality and durability ensures that the custom cart corrals meet and exceed expectations, providing retailers with a reliable and efficient way to streamline shopping cart retrieval. With Nutting Carts, retailers can experience the power of custom-made cart corrals that contribute to a more organized and enjoyable shopping experience for customers.

Frequently Asked Questions (FAQs)

Q: What is the purpose of a cart corral in a parking lot?

A: A cart corral s a designated area where customers can quickly return their shopping carts after use. It aims to keep the parking lot clean and organized by preventing abandoned carts from cluttering the area. This ensures that the carts are readily available for the next customer.

Q: How do cart corrals encourage customers to return their shopping carts?

A: Cart corrals are visible and easily accessible locations for customers to return shopping carts. By placing the corrals strategically near store entrances and parking areas, customers are more likely to notice and utilize them. The convenience of having a designated space specifically for cart return encourages customers to develop the habit of returning their carts, promoting a more responsible shopping behavior.

Q: Are there any environmental advantages to using cart corrals in a parking lot?

A: There are environmental advantages to using cart corrals in a parking lot. By providing a centralized area for cart storage, cart corrals help minimize cart abandonment and prevent carts from being scattered throughout the parking lot. This reduces litter and the chances of carts causing damage to vehicles, property, or surrounding natural areas. By promoting responsible cart returns, cart corrals contribute to a cleaner and more sustainable shopping environment.

Q: What features should an effective cart corral have for shopping cart storage?

A: An effective cart corral for storing shopping carts should have specific features to make it functional and user-friendly. These features include:

Clear signage that explains the purpose of the cart corral.
Cart hooks or dividers to prevent carts from getting tangled.
Enough space to accommodate a large number of carts.
Durable materials that can withstand daily use.

Tips to Help Optimize Your Warehouse Layout Design

Posted on May 15, 2023August 28, 2023 by accconuttingmain

Warehouse design optimization consists of assessing the existing warehouse floor plan, storage areas, warehouse processes and workflows, and traffic patterns.

What is Warehouse Design Optimization?

Warehouse Design Optimization consists of evaluating a distribution center’s available space and determining the most efficient warehouse layout for the specific operations that take place. This process includes assessing the existing warehouse floor plan, the warehouse storage areas, warehouse processes and workflows, inbound and outbound traffic, and more.

As ecommerce becomes more prevalent, having a warehouse that is effective and efficient has become the priority across the whole supply chain. Our team at Nutting is committed to helping your facility operate efficiently with custom carts and trailers. Our order picking carts can handle tight turns while creating a safer, more comfortable working environment for your pickers. Having the right equipment is only part of the equation. Evaluating your warehouse layout can go a long way to improving operations at your facility.

While your evaluation may lead you to the conclusion that it’s simply time to look for a new warehouse, it’s often a good idea to audit how your current space is being used to see if a different layout design can make it more functional and efficient for your warehouse operations.

Benefits of a Well-Planned Warehouse Layout

An optimized warehouse layout can benefit your company in a variety of ways. Here are just a few to consider:

Improved Warehouse Efficiency

An optimized layout can improve order fulfillment workflows that reduce bottlenecks, increase throughput, and improve the flow of goods throughout the warehouse space.

Increased Safety

Enhanced floor space organization can improve the traffic flow of material handling equipment and forklifts, leading to a safer and more efficient workspace.

Improved Inventory Management

An efficient warehouse layout supports effective inventory management. Optimized storage systems, organized pallet racks, efficient packing stations, and organized picking processes are all key to maintaining inventory visibility.

Cost Savings

You can expect some reductions in operating costs by making the most out of potentially limited storage capacity, reducing the wear and tear on your material handling equipment, and maintaining high inventory visibility.

Key Factors in Warehouse Layout Optimization

Analyze Your Current Operations

Before you begin adjusting your aisle widths and moving your storage area to the other side of the building, take inventory of what has been working and what hasn’t. Having a clear picture of the flow of materials and workers, bottlenecks, inefficiencies, and even processes that are consistently performing well will help you understand where you may need to start in your plan to optimize.

Maximize Space Utilization

Many warehouses that feel cramped or cluttered actually have ample space for operations. They simply need to utilize the available space better. The optimization process is a bit like Tetris – how can you take everything that needs to be included in the facility and arrange it to maximize open space and minimize traffic flow through the area? It helps to think about how each area works together, the direction of the flow of materials, how often certain materials need to be moved vs. stored, etc., to understand better how to utilize the space.

Optimize Product Storage

Product storage is a common culprit when it comes to cluttered facilities. One solution when optimizing your facility is implementing dynamic and static storage spaces. Static storage, where a particular location is permanently, or semi-permanently, assigned a specific item can make items easier to find. Dynamic storage, where the items at a particular location change based on what is currently in high-demand can reduce travel time/strain for warehouse staff. Consider placing dynamic storage stations near packing/working stations , while placing static storage is out of the way to be used to replenish the dynamic storage and house bulky or not-so-high-demand items that would otherwise take up precious floor space.

Prioritize Safety

One primary goal of warehouse layout optimization is to reduce the chance of accidents or collisions. When mapping out your new space, try to minimize the distances people and materials need to travel. This will reduce physical strain as well as reduce the opportunity for accidents. Along with distance, reducing the number of times people will cross paths with machinery will also minimize injury due to collisions.

Incorporate Automation and Technology

When designing a new layout in your facility, warehouse automation should be a consideration. And never underestimate the power of a sound warehouse management system (WMS) to show you where potential hangs up may occur in your warehousing operations. This insight is invaluable as you continue to monitor and make changes to your layout to meet the demands of your material handling processes.

3 Common Warehouse Layouts

Finding the ideal warehouse layout will depend on a variety of factors that are unique to your business operations, but here are three layouts that are commonly found in warehouses that may offer some insight:

U-shaped Warehouse

In U-shaped warehouses, the inbound and outbound docks are parallel, allowing the docks to share equipment, personnel, and material handling products. The staging areas border the docks while the storage rounds out the rest of the U shape. The advantages of this layout include minimal space requirements and the separation between inbound and outbound areas, which can reduce bottlenecks.

I-shaped Warehouse

An I-shaped warehouse is typically used for large operations with high production volumes. In this layout, the shipping and receiving docks are on opposite ends of the I shape, allowing ample space for each process.

L-shaped Warehouse

An L-shaped layout is typically only chosen when the layout is being designed to fit an already L-shaped building. Similar to the I-shape layout, the receiving and shipping areas are separated, and the picking areas serve as the elbow portion of the building.

Depending on your flow of materials, available space, and storage capacity needs, one of these layouts may be a better fit than the others.

At Nutting, we specialize in custom-built material handling carts and trailers designed to easily navigate any warehouse layout. Learn more about how our products can benefit your warehousing operations today!

Signs it May be Time to Invest in an Electric Tugger

Posted on May 15, 2023August 28, 2023 by accconuttingmain

Electric tuggers can move heavy loads when the weight of the load requires excessive manual exertion from workers, increasing occupational safety.

Material handling operations play a crucial role in any warehouse or distribution center. And choosing the right equipment can make all the difference in the efficiency and safety of your operations.

One popular tool favored among warehouse operators is the electric tugger, which can significantly reduce the physical demands of your warehouse workers while improving productivity and safety.

But how do you know when it’s time to invest in an electric tugger? And how much can your warehouse workers realistically push day in and day out? Well, the answer is that this all depends heavily on a variety of factors, but there are currently no weight regulations for manual pushing and pulling of materials and carts in a warehouse setting.

In this article, we’ll explore some key signs to look out for, so you can decide whether an electric tugger is the right investment for your warehouse.

What is an Electric Tugger?

An electric tugger is a motorized machine that moves heavy loads within a warehouse or manufacturing facility. The tugger typically consists of a power unit and a trailer which can be attached to form a train of carts. The operator usually walks alongside or behind the tugger and uses a steering handle to accelerate and steer the tugger through the facility.

Electric tuggers are useful for moving heavy loads when the weight of the load requires excessive manual exertion from warehouse workers.

This tool is commonly used in warehouses, distribution centers, manufacturing facilities, as well as industries like aviation, healthcare, and hospitality.

Risk Factors of Manual Material Handling

Repeatedly lifting, moving, and pushing hand carts carrying maximum loads can take their toll on the human body. Here are a few common risk factors associated with manual material handling:

Overexertion

Workers required to lift, push, or pull heavy objects may experience symptoms of overexertion, like musculoskeletal disorders, including sprains, strains, and lower back injuries.

Repetitive Motion

Repetitive movements requiring workers to exert push and pull forces can result in repetitive motion injuries, including carpal tunnel and tendonitis.

Awkward Postures

Musculoskeletal disorders may also result from repeatedly working in awkward positions while bending, twisting, and lifting loads. Proper equipment with thoughtful ergonomics can help remedy this hazard.

Heavy Lifting

Repetitive heavy lifting tasks can cause upper body injuries to the back and shoulders as well as chronic low back pain.

Collision Hazards

Collisions of heavy loads in the warehouse space can cause significant damage to materials and equipment and severe bodily injury to the workers involved.

When it comes to material handling, it’s important to consider how much weight can be safely and efficiently moved by a single warehouse worker using a hand truck. This maximum weight will vary depending on the type of manual material handling cart and the person operating it, but here are a few guidelines to keep in mind:

How Much Weight is Too Much Weight?

OSHA has not established maximum weights that can be lifted, pushed, or pulled by workers, but the National Institute for Occupational Safety and Health (NIOSH) created a mathematical model to help managers predict the risk of injury associated with frequently lifting heavy loads.

Task (Single Person)	Ideal Weight Limit	Maximum Weight Limit
Horizontal Pushing	Less than 50 pounds	100 pounds (occasional)
Horizontal Pulling	Less than 50 pounds	100 pounds (occasional)
Vertical Pushing or Pulling	Less than 50 pounds	70 pounds (occasional)

When they developed this model, NIOSH researchers acknowledged that the weight of the loads being transported was far from the only factor in injury risk. There are several other considerations to take into account when deciding if electric tugger assistance is a good idea for your facility.

Assess the required amount of force to move materials

How much force each worker can reasonably and safely exert will depend on various factors, including their body weight, overall fitness, and any individual limitations they may experience. If you notice that your workers are struggling to move materials safely and efficiently, it may be time to look into electric tuggers for your facility.

Evaluate the distance of travel

The distance your workers transport materials plays a huge role in whether or not you need the assistance of electric tuggers. If your workers are quickly moving materials over short distances, you may be just fine relying on manpower and hand carts for your operations. Pallet jacks and electric tuggers may be in your best interest if the distances are longer or require precise maneuverability.

Analyze the frequency of material handling tasks

How often are your workers transporting materials throughout the facility?

Consider the layout of the warehouse

Electric tuggers may be helpful for your operations if maneuverability is important to safely and efficiently transfer materials throughout your warehouse. While the required pull or push force may be reasonable when exerted over a smooth, horizontal surface, be sure to evaluate the amount of added force required to transport carts over uneven surfaces, up ramps, or around corners in your facility, as this can be significantly greater than a simple horizontal force. The weight of the carts can also play a role in the overall exertion required of workers, especially on elevated surfaces or when old casters are not functioning smoothly.

Examine the productivity and occupational safety of current manual handling tasks

OSHA recommends warehouse managers periodically interview employees on the difficulty of their pushing and pulling tasks as well as any reported back pain they may be experiencing. On their walkabout of the facility, managers should also observe workers’ postures during lifting tasks, the general weights of objects being pushed, pulled, and lifted, and the distance over which materials are being moved. If there are any concerns about the workers’ ability to safely and efficiently move materials throughout the facility, it may be time to invest in electric tuggers.

Investing in electric tugger carts can help improve the safety and efficiency of material handling operations in warehouses and distribution centers. Nutting’s electric tugger carts are designed with ergonomics and safety in mind to ensure workers can move heavy loads with ease. By choosing Nutting’s electric tugger carts, warehouse managers can trust that their employees are using top-of-the-line equipment that is reliable, durable, and user-friendly. Streamline your operations today!

5 Tips to Improve Your Warehouse Inventory Management

Posted on May 15, 2023August 28, 2023 by accconuttingmain

Explore the functionality of warehouse inventory management in warehouse operations and how it can help optimize, automate, and streamline your business.

Effective warehouse operations are essential for ensuring timely and accurate customer order fulfillment and, ultimately, customer satisfaction.

A well-functioning warehouse management system (WMS) and inventory management system (IMS) are critical components of this process. Without them, businesses risk inventory inaccuracies, order processing delays, and poor customer experiences. In this article, we’ll explore the importance of WMS and IMS in warehouse operations and how they contribute to the overall success of your business.

How Does Warehouse Management Differ From Inventory Management?

Warehouse management and inventory management work hand in hand to streamline warehousing processes, uphold a safe working environment, and safeguard profits.

Warehouse management often includes periodic optimization of the warehouse layout, receiving and storing goods, picking and packing processes, and shipments. Part of warehouse management also includes managing the warehouse workers, equipment, and other resources. Warehouse management aims to create processes that run smoothly and safely, avoiding bottlenecks and accidents.

Inventory management is more concerned with governing the warehouse’s inventory, including managing inventory levels, forecasting demand, and placing orders to restock as necessary. The goal of inventory management is to make sure that the warehouse stores the right amount of inventory to meet customer demand without excessive overstocking or stockouts.

How do Warehouses Keep Track of Inventory?

Efficient warehouse operations typically employ both manual processes and software solutions to track inventory.

Some standard inventory tracking methods include barcode scanning, radio frequency identification (RFID), and automated storage and retrieval systems (ASRS).

Warehouse automation allows for tracking stock levels, locations, and movement in real time, which helps to improve accuracy, reduce errors, and increase efficiency. While manual audits of inventory levels ensure the software is functioning correctly.

What is a Warehouse Inventory Cycle?

Simply put, warehouse inventory cycle counting means physical inventory SKU counts are monitored periodically and checked against the WMS records. As mentioned above, these manual audits are an excellent way to check your inventory and catch any potential software or human errors before supply chain issues arise.

How do Warehouses Store Inventory?

Warehouses use various storage methods depending on the warehouse space and materials handled. Standard storage methods include pallet racking, shelving, bulk storage, and material-handling cart storage.

Many optimized warehouse layouts include a static storage area that houses bulk items and slow-moving goods and a dynamic storage area where high-demand items are readily available for picking.

Regardless of the storage method chosen, warehouses need to establish inventory management techniques that work for the unique processes, as storage can impact inventory visibility, picking processes, safety, and more.

Common Warehouse Inventory Management Challenges

Inefficient inventory management processes can cost time, money, and in some cases, even the safety of your workers. Here are a few shortfalls to look out for when planning an effective inventory management system.

Incorrect Forecasting

One of the significant challenges inventory managers face is forecasting inventory replenishment needs to maintain efficient supply chain management. Inaccurate forecasting can have many causes, including inaccurate demand or historical sales data, inaccurate sales projections, or even unexpected changes in the market that lead to a major detour from past sales.

Inefficient Picking Processes

Disorganized order-picking processes can lead to delays in order fulfillment, errors in product selection, and increased warehouse labor costs. They can also make inventory forecasting more difficult, as it’s more difficult to predict demand when there are errors and delays in the workflow.

Lack of Real-Time visibility

Real-time visibility allows inventory managers to make informed decisions about inventory levels, track bottlenecks in inventory movement, and invest in the right solutions to keep warehouse processes running smoothly. Without this real-time visibility, inventory management is delayed resulting in overstocks, stockouts, and difficulty predicting future demand.

5 Tips to Improve Your Warehouse and Inventory Management

Effective inventory management solutions paired with streamlined warehouse processes make a huge difference in your warehouse’s inventory control and order fulfillment capabilities. Here are five ways to improve your operations today:

1. Automate your warehouse inventory management systems for real-time inventory tracking

If you haven’t already, consider implementing a cloud-based, third-party logistics software to automate order management, tracking inventory movements, order fulfillment, and reporting. Inventory management software can either be purchased as a standalone product or as part of a more comprehensive enterprise resource planning software (ERP) that offers a suite of solutions, including warehouse management software functionalities.

2. Implement a cycle counting program to improve inventory count accuracy

As mentioned prior, cycle counting is a valuable practice to implement in your warehouse management systems to improve the accuracy of inventory counts and catch any issues early on to avoid bottlenecks, overstocks, or stockouts.

3. Optimize warehouse layout and storage methods to streamline picking processes

Streamlining the picking process can improve operational efficiency, reduce labor costs, and improve safety in the warehouse space. A well-designed warehouse layout can help reduce the time and distance required for transporting materials and products around the facility.

An ideal layout will also allow you to implement efficient picking techniques like wave picking, mother-daughter cart picking, and just-in-time picking.

4. Invest in quality material handling equipment

Quality material handling carts and trailers navigate tight spaces with speed and precision. Custom solutions can be tailored to your specific applications and can help streamline multiple processes around the warehouse, maximizing efficiency and decreasing the risk of accidents.

5. Regularly review and analyze your inventory data

Checking in with the data produced by your warehouse inventory management software is a great way to identify trends, spot inefficiencies, and make informed decisions. You can use this data to optimize your inventory levels, adjust your reordering policies, and improve the overall layout of your warehouse.

Effective warehouse and inventory management is crucial for the success of any warehouse operation. By implementing the right systems, warehouse managers can streamline operations, reduce costs, and improve the overall productivity of their processes. Learn more about how Nutting’s custom material handling solutions support your overall inventory and warehouse management strategy.

What Is an Order Picker? How Carts Improve Your Efficiency

Posted on May 15, 2023August 28, 2023 by accconuttingmain

An order picker, or order selector, refers to both the equipment used for order picking and the personnel hired to do so. Later in this article we’ll explore order picking equipment, but to understand the need for high-quality equipment, it’s important to first understand the job description of an order picker.

Who Are Order Pickers?

Order pickers are key members of the logistics and material handling community, but what does an order picker do? Order picker job descriptions typically highlight duties such as:

Receiving digital or printed pick tickets
Locating products using available technology
Accurately locating and retrieving orders
Packing orders in the correct box or container
Noting changes in the inventory system
Moving orders to loading docks, transportation vehicles, or containers
Stock control, such as managing item replenishment

Order picking is a physically demanding role that requires a detail-oriented individual with excellent communication skills. Employees must be able to work in a fast-paced environment for long periods of time.

There are typically no education requirements for order selectors, but many leaders in warehouse management choose team members with a high school diploma or GED. The average salary for an order picker in North America can range depending on the locale, part-time or full-time employment, and industry.

Order Picker Equipment

The warehouse equipment used for order picking is designed to promote operational efficiency, safety, and accuracy as employees fulfill their picker responsibilities. Equipment must be maneuverable and comfortable for extended use. Most often, companies use machines such as:

Warehouse forklifts: Used mainly in facilities with higher inventory volumes, as these machines can lift higher weights than other options. Forklift operators must be licensed as mandated by OSHA.
Pallet jacks: Devices used for load transport across longer distances that can easily fit in tight spaces. Warehouse workers must be trained to operate a pallet jack.
Walkie stacker: A combination of the size of a pallet jack and the extension reach of a forklift, walkie stackers must be operated by trained employees according to safety regulations.
Carts and Trailers: Wheeled platforms designed to move loads across longer distances. Carts and trailers typically have a larger load capacity than forklifts and pallet jacks and trailers can be attached to forklifts or other motorized vehicles.

What Is an Order Picker Cart?

Here at Nutting Carts and Trailers, we specialize in manufacturing custom material handling carts and trailers. One of our most popular lines is our order picking carts. These devices range in size and design, offering three main benefits for warehouse operations:

Efficiency: Carts can offer packers improved efficiency and productivity. Order selectors can move more items simultaneously using strategies like batch or zone picking, reducing the number of trips they take through the facility.
Safety: As an occupation, order picking is physically demanding. Carts can minimize work-related fatigue, make order fulfillment less strenuous, and increase employee morale in the work environment.
Accuracy: Including a cart in the order-picking process can improve accuracy, reduce loss, and make picking the correct items for customer orders a breeze, no matter the industry.

Types of carts used in the picking process

In addition to the equipment listed above, carts can be an excellent tool to make the job easier for order pickers. With such a wide range of carts, there is something for companies of any size and industry:

Picker platforms or carts: These carts are multifunctional, maneuverable, and do not take up much space in a distribution center.
Swivel top carts: Allowing the operator to rotate loads, swivel deck carts offer easy access to all sides without walking around a load.
Mother-daughter carts: Mother-daughter carts include a base cart and insert carts that can attach and detach for a variety of uses.
Security carts: Ideal for the safe transport of expensive materials, security carts have a locking system.
Utility carts: Utility carts are basic pieces with minimal shelves that can handle medium-heavy loads.
Smart carts: Some industries are turning to Smart carts with pick-to-light selection systems.
Pallet trucks: Palletized materials can be transported using pallet trucks, which can come with or without lift.

Choosing the Right Cart for Your Operation

When you’re searching job boards to find an employee to fulfill your role, it can be a challenge to sort through potential employees with the right order picker skills for your facility. Finding order picking equipment can be an easier task if you know what to look for. Consider the following factors when choosing a cart to improve stock selection at your facility:

Material: Like any material handling equipment, construction should be a priority for cart selection. Look for high-quality, lasting materials like steel, aluminum, and wood that show durability in the face of long-term use.
Shelving: Depending on your industry, shelving might be needed – but there are numerous different shelving styles, some better for small items, others ideal for bulk materials.
Comfort: Your cart will be operated by a human being, which means comfort is a concern. Long hours using an uncomfortable or unsafe piece of equipment means your employees may be harmed on the job.
Extra features: Carts come with a range of additional features that can amplify productivity and efficiency. Look for step stools, customization, detachable shelving, and other features that will improve your workflow.

Create Ergonomic Material Handling with Nutting

If order selection is a major part of your business, you want to do anything you can to get maximum efficiency and quality work, and to maintain safety for your employees. Our products meet the highest quality standards to ensure your business runs smoothly and safely. Explore our collection of order picking carts and material handling equipment today.

Material Handling Tip: Finding a Load’s Center of Gravity

Posted on May 15, 2023August 28, 2023 by accconuttingmain

Material Handling Tip: Finding a Load’s Center of Gravity

Learn the importance of finding the center of gravity of a load along with step-by-step instructions on calculating the center of gravity (CoG) or balance point of unusually shaped loads.

In material handling, having a well-balanced pallet can often make the difference between a smooth trip from point A to point B and a costly tip over. Finding this equilibrium is fairly intuitive if you’re moving items that are uniform in shape and weight. However, what do you do when moving objects that don’t have an obvious middle?

What is the Center of Gravity of a Load?

In physics, an object’s center of gravity, center of mass, or balance point is an imaginary point where there is an equal mass on all sides. In the context of material handling, the Center of Gravity (CoG) refers to the single point of the load or object where it can be carried perfectly balanced. To look at it another way, it’s also the point at which all the load’s weight is concentrated.

Finding the Location of the Center of Gravity

While there is always the trial and error method, picking different spots and doing test lifts until you find the right location, there are shortcuts you can take to finding the center of gravity on a load without an apparent midpoint. Here are step-by-step instructions on finding the center of gravity of an object or load you need to move around the warehouse using lift scales, a tape measure, and a calculator:

1. Determine Load Weight Distribution

Determining weight distribution is where the lift scale comes into play. First, you’ll need to weigh one side of the load, then the other. This will give you the object’s left end weight (LEW), Right End Weight (REW), then combine them for the total weight of the object. The center of gravity shifts towards the heavier side, so knowing these weights is a critical step.

2. Divide the Heaviest End by the Total Weight

You only need to calculate one side. Take the heaviest weight between LEW and REW and divide it by the total weight. The ratio of the total weight of an object with its heavy end determines the pivot point of the load. This is where the CoG resides.

3. Measure the Span of the Load

The next step is to measure the span of the load. The span is the distance between the two pick points you weighed on either side. Using a tape measure, gauge the distance between pick points and apply the ratio from the previous step to calculate where along that span, the CoG lies.

4. Practice Tests

Once you have your CoG measurement, we recommend practice tests where you try lifting the load with a jack or crane a few inches at a time to make sure it’s balanced. If it doesn’t retain its stability and starts to tip or swing, set it back down, adjust the pick point, and try again.

Example

In this example, we have a load with a LEW of 2,000 lbs, a REW of 1,000, and a total weight of 3,000 lbs. The span is 100 inches. Since the Left End Weight is greater, we divide that by the total weight of 3,000 lbs.

LEW/TW = X

2,000/3,000 = 0.67

Now, take the span of 100 inches and multiply it by the ratio of the weights.

(LEW / TW) x 100” = CoG

(0.67) x 100” = 67”

The CoG is at the 67-inch mark for this load, closer to the heavier side.

In summation, finding the center of gravity for an irregular load can be done through trial and error. Still, some simple math and measurements can significantly reduce the time spent finding that balance.

Balancing Your Workload with Nutting

At Nutting, we engineer our products to seamlessly integrate with your existing operation with carts that can be customized with various features to accommodate different load types. Does your team produce oddly shapped parts? We can help provide a solution for your needs, all complete with a calculated center of gravity in your production prints.

Knowing which options are best for your application can save you time and money in the long run. That’s why it’s essential to consult an expert before purchasing.

Nutting has over 100 years of experience designing and manufacturing high-quality pallet carts, order picking carts, industrial carts, and more so you can be confident that you’re getting the best possible product for your needs. Contact us today to learn more about our pallet carts and how they can improve operational efficiency in your warehouse or distribution center.