Custom Order Picking Carts Built for Safer, Faster Warehouse Picking

If your team is still picking onto pallets or unstable carts from an electric order picker, you are losing time and introducing avoidable safety risks into your warehouse operation.

Our order picking carts are built specifically for warehouse and distribution environments where durability, safety, and workflow efficiency matter. Instead of forcing operators to work around standard equipment, we build carts that fit your picking process, equipment, and facility layout.

The result is safer picking, faster order fulfillment, and carts that hold up under real warehouse use.

Key benefits include:

• Safer picking aligned with electric order picker platforms
• Faster picking by supporting multiple orders per trip
• Improved product containment during movement
• Reduced operator strain and fatigue
• Heavy duty construction that lasts longer in daily use
• Custom layouts built around your workflow

Whether you operate a distribution center, manufacturing plant, or fulfillment and delivery services operation, properly designed warehouse order picking carts help increase efficiency while improving safety across every shift.

Compatible With Existing Warehouse Equipment

Order picker carts must move smoothly within existing warehouse traffic and equipment systems. Our carts are commonly designed to work alongside lift trucks, order picker machines, and tugger systems already used in facilities operating equipment from leading manufacturers such as Jungheinrich, Toyota, Crown, Raymond, and more.

Carts can be configured to support:

• Tow tractors and tugger cart systems
• Order picker and forklift workflows
• Conveyor and staging areas
• Manual or semi-automated picking operations

This ensures carts improve flow instead of creating congestion in your warehouse order movement.

What Are Order Picking Carts Used For?

Order picking carts, sometimes called order picker carts or warehouse picking carts, help operators move items efficiently while picking orders across warehouse aisles.

Common uses include:

• Order fulfillment operations
• Manufacturing parts picking
• Retail replenishment
• Distribution center picking
• Assembly support
• Kitting and staging work

Industrial warehouse order picking carts carry heavier loads and last longer than light stock picking carts built for occasional use.

Order Picking Cart Configurations Available

Every order picking process is different. Facilities often use several cart types depending on product size and picking flow.

Common configurations include:

Order Picker Cage Cart

Cart with 3 sided cage enclosure to secure goods from falling

Platform Order Picking Carts 

Open deck carts designed for boxed goods or larger products. 

Multi-Shelf Order Picker Carts 

Allow operators to pick multiple orders in a single trip. 

Picking Carts with Ladder Access 

Support vertical picking where products are stored higher in rack systems. 

Towable Warehouse Picking Carts 

Move several carts together, reducing walking distance and helping increase efficiency. 

Mother Daughter Picking Systems 

Allow carts to separate in pick zones and reconnect for transport. 

Heavy Duty Picking Carts 

Designed for industrial components and heavier warehouse loads.

Each setup can be adjusted to match aisle width, load requirements, and workflow needs.

Features That Improve Safety and Picking Performance

The right order picker cart improves safety and helps teams complete efficient order picking faster.

Important features include:

• Load capacity matched to application
• Shelf spacing for efficient order separation
• Wheel selection suited to floor conditions
• Brake systems for safe control
• Ergonomic pushing height
• Maneuverability in narrow aisles
• Impact resistance for long life
• Tow compatibility for multi-cart movement

A well-designed cart helps increase efficiency while reducing strain on operators.

Heavy Duty Construction That Lasts

Warehouse order picking carts operate all day in demanding environments. Lightweight carts often bend or fail under real use.

Heavy duty steel construction provides:

• Higher load capability
• Resistance to impacts and abuse
• Reduced maintenance downtime
• Lower replacement costs
• Reliable performance for long-term material handling needs

Facilities upgrading from lighter stock picking carts often see fewer breakdowns and smoother warehouse operation.

Industries Using Warehouse Order Picking Carts

Order picking carts support operations across many industries, including:

• eCommerce fulfillment centers
• Third-party logistics providers
• Automotive manufacturing
• Appliance production
• Electronics assembly
• Retail distribution centers
• Industrial parts distribution

Each environment has unique picking challenges, which is why customizable warehouse picking carts often deliver better long-term performance.